Step Proofer Hamburger Bun Scalable Automatic Toast Production Line

Fully Automatic Toast Bread Production Line Equipment

The production of toast bread requires dough to go through a series of stages, each open to the potential for mistakes that could disrupt the bread’s chemical process, thus the need for automated production.

The line can accommodate different variants of toast bread in terms of formulation, format and baking. The line is made up of established equipment including:

Make-up line

Automatic Step-proofer

Automatic Trolley Loader (optional)

Automatic Trolley Un- Loader (optional)

Automatic Lidder

Tunnel Oven

Multi-step pan cooler

Pan buffer

Suction Depanner/ Needle Depanner/ Flip –over depanner

Spiral Cooler

Slicer (Optional)

Cream/Jam Extruder

Packaging machines

The production line is scalable and can switch from semi-automatic to automatic without needing to modify the equipment. It’s also a flexible solution that allows producing toast bread but also permits the production of hamburger bun.etc

Buffer tower 

1. Support structure in stainless steel and be mounted on the lid return conveyor.

2. The buffer tower is used for storage lid temporarily according to the speed of whole line, which can lift two trays up together per time.

3. If the lidding machine run abnormally, the lid on the return conveyor is exceed the quantity that required by lidding machine, the photoelectric sensor will send signal out and make the lid be stored temporarily. When lidding machine run normally, the photoelectric sensor will send signal out, and the lid will be transported down step by step.

4 The buffer tower can help to control prevent from lid is block. The whole line run smoothly

Proofing Room

Pans, trays can all be handled by the proofing room. Different tray types can be used as long as their outer dimensions are equal. The proofing room has several racks that consist of one or more levels, making the proofing time and capacity flexible without increasing the floor space.

The pans are fed into the proofer by conveyor and do not touch each other. Once a row is filled, it is lifted with an L-shape carrier. This process is repeated until the first dough has reached the top level. Then, the pans are moved out of the proofing room.

The proofing room is accommodated with a temperature and humidity control system and insulated housing.

TUNNEL OVEN:

1: The oven is constructed gas-tight baking tunnel, divided into 2m/ section. Each section is connected on a frame, with a gas-tight connection between the sections.

2: the baking tunnel are insulated with 20CM-25CM layer of high-quality insulation material, in order to reduce heat loss to a minimum.

3..Inspection door on the control side

4.Stainless steel side and top outside panel.

5.The temperature is measured in each zone, both temperature underneath and above the product to be baked. PT-100 sensors are fitted in the baking tunnel for this purpose. The measured values for each zone can be read both on the central control panel (touch panel) and moisture instrument.

6.In the event of a driving motor failure, the belt can be driven by the hand device. Which could send the product out of the oven.

7. OMRON PLC system is built into the control cabinet for the control of the oven.

SUCTION DEPANNER /NEEDLE DEPANNER/FLIP-OVER DEPANNER

1. The depanner works according to the vacuum -principle. This vacuum is obtained by a high-pressure fan which is equipped with a silencer. The depanner is installed in the baking tray conveyor system. Depending on the capacity, products of more baking trays are taken at the same time.

2. The products are taken by sucking-cups of silicone rubber. These sucking-cups are installed on an exchangeable plate which is a part of the vacuum chamber of the depanner. The vacuum chamber is pneumatically vertically moved during the picking and the placing of the products. The horizontal movement of the vacuum chamber is done by a frequency-controlled drive.

Spiral Cooling Tower

Our spiral cooling tower is suitable for the food industry, light industry, and the optimal conveying equipment during the automatic continuous production. It is widely used in food cooling, conveying, and so on.

Features:

1. It can be customized to meet customer requirements and designed to be the most suitable size and structure for your product.

2. Reliably and practicability: It is in accord with ergonomics and durability.

3. Using SEW drive and SIEMENS DEIVE to ensure the stability of the equipment.

4. Strict food safety standard: Smooth and clean surface, opening design and stainless structure make it easy to be cleaned.

5. Its advantages as below: beautiful shape and good quality; transmit steadily and smoothly with low voice; easy operation and low maintenance cost.

6.Optional for the cleaning system, the cleaning system has circulating hot water, steam cleaning, residue removing, and strong wind function