Turnkey Automatic Bread Production Line

The breads can be made in a wide variety of shapes and tastes, Flexible combined line for manufacturing milk rolls, filled bun etc
the bun is normally made from dough that enriched with sugar and butter and sometimes even egg. After make-up line, the dough are panning into different kinds of pans, including flat top pan of pans trays with moulds, the pans are transported into automatic final proofing room, after final proofing, the dough pieces can be decorated before baking, some kinds of baking oven can be chosen, the air/gas proportional controlled direct heated tunnel oven or air circulation type indirect heated tunnel oven, the baked products are cooled by spiral cooler, the empty pans return through the pan cooling tunnel to the dough positioning and panning machine. And enter into next cycle.

According to customer’s requirement, a static proving room for trolleys, automatic trolley loader and automatic trolley un-loader can also be integrated.

Baking effect is the key to producing the perfect bread.

Saimai’s tunnel oven has independent temperature control in each zone to ensure that the product coming out of the oven has a uniform texture and color. The user-friendly software saves recipes and can easily switch between products to minimize downtime and waste.

We also can customize our production lines to match the factory layout and design of our clients’ existing plants.

The line can be equipped with:

Make-up line

Automatic Step-proofer

Automatic Trolley Loader (optional)

Automatic Trolley Un- Loader (optional)

Topping machine

Tunnel Oven

Suction Depanner/ Needle Depanner

Pan cleaning machine

Multi-step pan cooler

Pan buffer

Spiral Cooler

Sling & finning machine ( Optional)

Packaging machines

Make-up Line

Cooperate with the best Forming equipment manufacturer in China to ensure produce the best baking products for customers

Proofing Room

Pans, trays can all be handled by the proofing room. Different tray types can be used as long as their outer dimensions are equal. The proofing room has several racks that consist of one or more levels, making the proofing time and capacity flexible without increasing the floor space.

The pans are fed into the proofer by conveyor and do not touch each other. Once a row is filled, it is lifted with an L-shape carrier. This process is repeated until the first dough has reached the top level. Then, the pans are moved out of the proofing room.

The proofing room is accommodated with a temperature and humidity control system and insulated housing.

Tunnel Oven

1: The oven is constructed gas-tight baking tunnel, divided into 2m/ section. Each section is connected on a frame, with a gas-tight connection between the sections.

2: the baking tunnel is insulated with 20CM-25CM layer of high-quality insulation material, in order to reduce heat loss to a minimum.

3. Inspection door on the control side

4. Stainless steel side and top outside panel.

5. The temperature is measured in each zone, both temperature underneath and above the product to be baked. PT-100 sensors are fitted in the baking tunnel for this purpose. The measured values for each zone can be read both on the central control panel (touch panel) and moisture instrument.

6. In the event of a driving motor failure, the belt can be driven by the hand device. This could send the product out of the oven.

7. OMRON PLC system is built into the control cabinet for the control of the oven.

Suction Depanner/ Needle Depanner/ push-bar depanner

By means of a pick-and-place principle, a depanning head is positioned above pans; the (exchangeable) depanning head picks up the product and then transfers it to the cooling conveyor and releases it.

Edge pan cooler

Conveyors

1. PLC systems can monitor faults and showing alarm information in English according to the customer’s requirement. It has an open communication interface for the internet and is free to connect with other controlled systems and computer systems.

2. Incorporated the design of Europe and Japan into our equipment. Maximum reduce the cost of labor and realize real automation.

3. According to the workshop area and the requirement of manufacturing to perfectly design the size and structure.

our workshop:

Packaging and delivery :