CE Turnkey Automatic Bread Production Line With Spiral Cooler

Production Line Machines Automatic Toast Pocket Bread Production Line

The pocket bread is becoming populat in recent year, it is one kind of snak like a pocket with filling jam or butter inside,it is made by using the core part of sandwich toast. 

After dough preparation and make-up line, the toast moulds with dough pieces are fed into the automatic Multi-Step proofer. After leaving the final proofer, the toast moulds are automatically equipped with a lid.

Either the air/gas proportional controlled direct heated tunnel oven or air circulation type indirect heated tunnel oven can be used for baking. After baking, automatic de-lidding is done, after which the suction depanner/needle depanner/flip –over depanner will take the products out from moulds. The baked products are cooled by spiral cooler and the empty pans return through the pan cooling tunnel to the dough positioning and panning machine. And enter into next cycle. In addition to the slicing machine and drying oven, the line is suitable for producing bread rusk.

According to customer’s requirement, a static proving room for trolleys, automatic trolley loader and automatic trolley un-loader can also be integrated.

Baking effect is the key to producing the perfect bread. Saimai’s tunnel oven has independent temperature control in each zone to ensure that the product coming out of the oven has a uniform texture and color. The user-friendly software saves recipes and can easily switch between products to minimize downtime and waste.

We also can customize our production lines to match the factory layout and design of our clients’ existing plants.

The line can be equipped with:

Make-up line

Automatic Step-proofer

Automatic Trolley Loader (optional)

Automatic Trolley Un- Loader (optional)

Automatic Lidder

Tunnel Oven

Multi-step pan cooler

Pan buffer

Suction Depanner/ Needle Depanner/ Flip –over depanner

Spiral Cooler

Slicer 

Cream/Jam injector and sealing machine 

Packaging machines

Workflow:

Dough mixer →Make up line→Panning machine →Auto Lidder →Tunnel oven →Auto.delidder→ Depnner→ Spiral cooler→ slicer and jam injector&sealing →Packaging machine

Inner cycle 01: Auto delidder → Lid return conveyor→Auto Lidder

Inner cycle 02: Depanner →Pan return conveyor →Panning machine

Make-up Line

Cooperate with the best Forming equipment manufacturer in China to ensure produce the best baking products for customers

Proofing Room

Pans, trays can all be handled by the proofing room. Different tray types can be used as long as their outer dimensions are equal. The proofing room has several racks that consist of one or more levels, making the proofing time and capacity flexible without increasing the floor space.

The pans are fed into the proofer by conveyor and do not touch each other. Once a row is filled, it is lifted with an L-shape carrier. This process is repeated until the first dough has reached the top level. Then, the pans are moved out of the proofing room.

The proofing room is accommodated with a temperature and humidity control system and insulated housing.

Tunnel Oven

1: The oven is constructed gas-tight baking tunnel, divided into 2m/ section. Each section is connected on a frame, with a gas-tight connection between the sections.

2: the baking tunnel is insulated with 20CM-25CM layer of high-quality insulation material, in order to reduce heat loss to a minimum.

3. Inspection door on the control side

4. Stainless steel side and top outside panel.

5. The temperature is measured in each zone, both temperature underneath and above the product to be baked. PT-100 sensors are fitted in the baking tunnel for this purpose. The measured values for each zone can be read both on the central control panel (touch panel) and moisture instrument.

6. In the event of a driving motor failure, the belt can be driven by the hand device. This could send the product out of the oven.

7. OMRON PLC system is built into the control cabinet for the control of the oven.

Suction Depanner/ Needle Depanner/ flip-over depanner

By means of a pick-and-place principle, a depanning head is positioned above pans; the (exchangeable) depanning head picks up the product and then transfers it to the cooling conveyor and releases it.

Spiral Cooling Tower

Our spiral cooling tower is suitable for the food industry, light industry, and the optimal conveying equipment during the automatic continuous production. It is widely used in food cooling, conveying, and so on.

Features:

1. It can be customized to meet customer requirements and designed to be the most suitable size and structure for your product.

2. Reliably and practicability: It is in accord with ergonomics and durability.

3. Using SEW drive and SIEMENS DEIVE to ensure the stability of the equipment.

4. Strict food safety standard: Smooth and clean surface, opening design and stainless structure make it easy to be cleaned.

5. Its advantages as below: beautiful shape and good quality; transmit steadily and smoothly with low voice; easy operation and low maintenance cost.

6.Optional for the cleaning system, the cleaning system has circulating hot water, steam cleaning, residue removing, and strong wind function.

Bread Injecting Machine

Our workshop: